Lean Manufacturing & Smart Assembly System
Picksure AI represents a next-generation lean & smart manufacturing solution, powered by cutting-edge artificial intelligence and accelerated through NVIDIA Jetson edge computing platforms. Purpose-built to optimize operator-based assembly workflows, it minimizes non-value-added activities, and delivers consistent, high-quality outcomes through real-time image processing, AI-driven monitoring, and hardware-integrated automation.
Incorporating Poka-Yoke (error proofing) methods, Picksure AI ensures that quality and standards are maintained independently of the operator’s skill level. This operator-independent quality approach reduces variability, eliminates rework, and guarantees process reliability.
By combining advanced machine learning algorithms, vision-based quality control, and cognitive decision-making, Picksure AI delivers measurable improvements in productivity, process consistency, and product quality. Its compact and efficient architecture, leveraging embedded AI hardware, ensures ultra-fast feedback loops and seamless integration with modern manufacturing lines — all while maintaining a strong commitment to energy efficiency and sustainability.
Optimize Your Assembly with Picksure AI
Picksure AI is an edge-AI assembly platform built with NVIDIA Jetson, combining advanced vision capabilities with fully in-house developed mechanical, electronic, and software systems. This end-to-end control over design and production allows us to deliver tailor-made solutions for every product type, process, and customer-defined requirement.
For operator-based stations, each workflow step is guided and verified: parts are identified, orientation is checked, and the required action is confirmed before moving forward. This ensures consistency, regardless of operator skill level.
The system performs real-time image processing and AI-assisted supervision, recording every step with digital logs — timestamps, results, and exceptions — making the process fully paperless and traceable. Collected data powers OEE tracking, time & quality analytics, and bottleneck identifications, with seamless ERP integration for reporting and performance evaluation.
Medical
High-precision, traceable assembly solutions for medical devices, ensuring compliance with strict regulatory standards and patient safety requirements
Energy
Optimized assembly and quality control systems for energy sector components, enhancing reliability and long-term operational performance
Electronics
Vision-guided automation and Poka-Yoke integration for error-free, high-speed electronic component assembly
Automation
Lean manufacturing–driven smart stations with adaptive fixtures and AI-powered verification, enabling fully streamlined production flows.
Defense
Rugged, operator-independent assembly systems designed to meet the demanding standards of defense and aerospace manufacturing.
R&D
Modular, reconfigurable workstations for rapid prototyping, with real-time feedback and data logging to accelerate innovation cycles.
Key Features
Lean Manufacturing Integration
Eliminates waste — including overproduction, idle time, and quality variations — by combining real-time inspection, Poka-Yoke error prevention, and adaptive workflow optimization tailored to each product and process.
Smart Vision & AI Control
Powered by NVIDIA Jetson and advanced AI algorithms, enabling step-by-step visual verification, operator-independent quality control, and automated decision-making at every stage of the assembly process.
Digital & Paperless Workflows
Fully replaces paper-based documentation with cloud-connected, digital process records. Seamlessly integrates with ERP systems for real-time data flow, OEE tracking, and advanced reporting capabilities.
Error Prevention (Poka-Yoke)
Applies intelligent visual validation and process logic to detect and prevent errors before they occur, ensuring consistent output quality regardless of operator skill level.
Operator Training & Adaptation
Guides new operators with interactive, on-screen instructions and real-time feedback, accelerating onboarding while maintaining standardized process execution.
Ergonomic
Workstations
Designed for operator comfort and efficiency, with adjustable fixtures, modular layouts, and intuitive interfaces customized for specific products and manufacturing requirements.
Enhanced Efficiency
Our AI-driven, vision-guided workflows shorten cycle times, standardize quality, and optimize every step of the assembly process — delivering measurable gains in OEE and throughput.
Reduced Costs
Lean manufacturing principles, Poka-Yoke error prevention, and operator-independent quality reduce rework, scrap, and downtime — achieving significant cost savings.
Employee Satisfaction
Intuitive, ergonomic workstations and guided workflows reduce operator fatigue, simplify onboarding, and improve overall job satisfaction enhancing productivity and workplace well-being.
